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New Furnaces

Mag-Melt Rollover Furnaces

Compact rollover furnace bodies designed specifically for the efficient melting and casting of precision products for the lost wax/investment casting industry, these furnace bodies can easily be connected to all brands and specifications of inverter systems.

Induction Furnace for Shell Moulding

Built for the most demanding applications, the Mag-Melt Rollover furnace body is fabricated from steel with internal screening to meet current EU magnetic field emission regulations.

System comes complete with a desk-mounted PLC control system and an 8-inch touch screen, offering simple-to-use menu-based functionality.

Rollover function is enabled by a maintenance-free, electrically driven servo motor and gearbox, complete with an encoder and an auto-brake for complete safety.

Smooth, Controlled Rollover

The Mag-Melt semi-automatic Rollover furnace offers a smooth and controlled rollover function for investment casting applications. The ramp speed and rotation provide a very controlled, repeatable mould fill, resulting in fewer shell mould breakouts and better-quality castings compared to manual or hydraulic-driven equivalents. All functions are accessed via an easy-to-use 8-inch touch screen with an array of features to improve production efficiency.

A host of safety features, including a cubicle interlock for operator safety, clamp bar pressure adjustment and pressure-loss interlock, offset function, and horizontal mode, make cleaning and charging simple.

System Features

- Heavy-gauge steel construction.

- Magnetically screened.

- Adjustable pneumatic-driven clamps.

- Premium grade encoded servo motor & gearbox.

- Low resistance water-cooled copper induction coil.

- Menu selectable ramp and rotation speeds.

- Floor standing, no pit required.

- Fully interlocked to prevent accidental rolling.

- Lip fume extraction ring/ gas curtain.(Optional)

At the outset, we had limited experience with Meltech, but following a detailed evaluation of their proposal and direct engagement with their engineers, we concluded that the technology offered a high level of performance, reliability, and operational flexibility. Their approach throughout the project was collaborative and responsive to our specific requirements. The level of detail provided during the design phase ensured that installation proceeded exactly as planned. From initial concept through to commissioning, the process was seamless.

Andrew Kirton Vaughan

We had a relationship with Meltech, as we already had one of their furnaces and we have been pleased with the results. We had the confidence in Meltech equipment and in working with them. In terms of the new furnaces, I can honestly say that they have done what we set out to do.

Andrew Siddons

We were relatively new to this technology and were looking for a partner who could help not only with the furnace itself but also with the process of bringing it all together, we found this solution with Meltech Ltd who proved very helpful indeed. It was very much a team effort.

Simon Bates

Throughout the project the team at Meltech was knowledgeable and helpful, the speed and efficiency of the installation was so fast and the resulting melt performance was exactly as Meltech promised.

David Harriman

Being in charge of the engineering of the Metal Processing Centre’s investment in two new induction furnaces, I was impressed by the meticulous preparation be Meltech. We received all the necessary information swiftly and the actual installation in our facilities went very smoothly. The new equipment was up and running in no time.

Johan Verlee

Project leader Electromechanical engineering, OCAS on behalf of Metal Processing Centre, a joint venture of OCAS and CRM Group

I have continually been impressed with the quality of Meltech products and the aftersales support. The reconditioned furnace purchased by Precision Alloys in 2012 is still commented on by visitors to our works because it looks so good. The service that Meltech have afforded Precision Alloys LTD has been better than that given by many companies when offering new equipment. Steve, Neil and the team at Haverhill have always been at the end of a phone and willing to assist with all things technical. I have and will continue to recommend Meltech to my peers.

Andrew Simpson

Managing Director of Precision Alloys Ltd, Bristol UK

We purchased this induction furnace in 2015 from Meltech Ltd. The quality of this rebuilt system was impressive and their after sales care is excellent.

Helen Jacobs

Department Manager at Pangolin Editions, UK