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New Furnaces

Pulsar IGBT Inverter Technology

The Pulsar IGBT system incorporates the latest in transistorised technology with digital microprocessor control for the efficient heating and melting of ferrous, non-ferrous and precious metals.

The Best Features

Diagnostics and real-time data are incorporated into a sophisticated software-driven touchscreen HMI with menu-driven features to provide the operator with the ultimate real-time and historical information.

The system includes its own integrated deionised closed-circuit water cooling circuit, a water conductivity meter, and a sensitive earth-leakage detection system.

The Reliable Choice

Intelligent fibre-optically fired IGBTs are digitally controlled to provide seamless operator control and system reliability.

Flexibility

Most Pulsar IGBT inverters connect directly to a standard distribution transformer and drive all makes and types of induction furnace bodies, from the smallest 75kW to the largest 750kW. The machine has many standard components across the range, which has significantly reduced the need for variants of the same component type.

Efficient and Simple

The Pulsar IGBT offers near-straight-line performance across the melt cycle, with an operating efficiency of around 98% while maintaining a near-unity power factor. Clearly laid-out instrumentation provides the operator with uncomplicated visual feedback showing the machine's operating conditions. Optional analogue metering can be offered, backlit with LEDs, in addition to the HMI display.

Standard Features

- 75 to 750kW with frequencies of 200 to 10,000Hz.

- HMI touch screen display with operator interface.

- Comprehensive diagnostic with menu-driven display.

- Semi-controlled SCR/Diode rectifier.

- Sensitive earth leakage monitor with diagnostic indicator.

- Series-tuned output for ultimate coupling range.

- Closed circuit internal water system with deionizer.

- Internal water flow switches and temperature sensors.

- Programmable auto-frit and auto-start functions.

Optional Extra Items

- Energy monitor with liquid crystal offering display of power consumption, power factor, plus other functions.

- LED back-lit analogue metering.

- SIM card-based modem for remote diagnostics.

- Ethernet-based connectivity for remote diagnostics and data streaming.

- Manual or motor-operated furnace selection switches.

- Power share for simultaneous operation of two furnace bodies.

- Water conductivity meter with digital display.

- Low voltage output for vacuum furnace applications.

At the outset, we had limited experience with Meltech, but following a detailed evaluation of their proposal and direct engagement with their engineers, we concluded that the technology offered a high level of performance, reliability, and operational flexibility. Their approach throughout the project was collaborative and responsive to our specific requirements. The level of detail provided during the design phase ensured that installation proceeded exactly as planned. From initial concept through to commissioning, the process was seamless.

Andrew Kirton Vaughan

We had a relationship with Meltech, as we already had one of their furnaces and we have been pleased with the results. We had the confidence in Meltech equipment and in working with them. In terms of the new furnaces, I can honestly say that they have done what we set out to do.

Andrew Siddons

We were relatively new to this technology and were looking for a partner who could help not only with the furnace itself but also with the process of bringing it all together, we found this solution with Meltech Ltd who proved very helpful indeed. It was very much a team effort.

Simon Bates

Throughout the project the team at Meltech was knowledgeable and helpful, the speed and efficiency of the installation was so fast and the resulting melt performance was exactly as Meltech promised.

David Harriman

Being in charge of the engineering of the Metal Processing Centre’s investment in two new induction furnaces, I was impressed by the meticulous preparation be Meltech. We received all the necessary information swiftly and the actual installation in our facilities went very smoothly. The new equipment was up and running in no time.

Johan Verlee

Project leader Electromechanical engineering, OCAS on behalf of Metal Processing Centre, a joint venture of OCAS and CRM Group

I have continually been impressed with the quality of Meltech products and the aftersales support. The reconditioned furnace purchased by Precision Alloys in 2012 is still commented on by visitors to our works because it looks so good. The service that Meltech have afforded Precision Alloys LTD has been better than that given by many companies when offering new equipment. Steve, Neil and the team at Haverhill have always been at the end of a phone and willing to assist with all things technical. I have and will continue to recommend Meltech to my peers.

Andrew Simpson

Managing Director of Precision Alloys Ltd, Bristol UK

We purchased this induction furnace in 2015 from Meltech Ltd. The quality of this rebuilt system was impressive and their after sales care is excellent.

Helen Jacobs

Department Manager at Pangolin Editions, UK